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"Die and Tool"

 
Kaspar Custom Fab  offers extensive die and tool services for production die design and machining.  Our die shop can produce dies for cutting, forming and bending a variety of materials including leather and textiles, sheet metal, aluminum, stainless steel and brass.
 

Progressive Die Capabilities

 
Our punch press capabilities up to 400 tons, other presses up to 600 tons and coil feeding equipment are able to test any die we build.  We have the ability to perform heat treatments with the capacity up to 2200 degrees.
   

CNC Capabilities

 
Kaspar Custom Fab has the capability to manufacture all types of machined parts. With our CNC lathes, grinders, and mills, we specialize in milling, drilling, boring, and tapping operations.
 

  The Fadal VMC-6030 Machining Center is equipped with Fadal 88HS CNC Control, 4 axis, high torque, rigid tapping, a 21 station tool changer and high speed control.  With a table size of 60" x 30" and a table load of 2000 lbs., we have the ability to machine large products.
 
The Haas SL-40L Long-Bed, provides a maximum cutting length of 80", maximum cutting diameter of 25.5", with 7" thru hole.  This CNC lathe features a 18" chuck and an A2-8 spindle nose that provides bar capacity of 4.0".  This lathe has a 1,400 ft-lb of spindle torque for heavy cutting, and speeds to 2,400 rpm for finish work and high surface feedrates.  
 

Tool Design Capabilities

   

Our CAD/CAM department designs dies and programs parts for our CNC mills and wire EDM's using AnvilExpress® CAD/CAM Software.  We accept electronic part prints but request dxf format.

 

EDM Capabilities

 
Our flush type EDM machine (shown on the right) allows us to EDM hole cutouts or end configuration on parts too large for the submerged type EDM's.  Below are some examples of cut outs from EDM clicker dies.

 

Clicker Die Capabilities

 
Our Die and Tool department can supply clicker dies from 3/4" high on up.  We manufacture dies for leather and textile products including:  Saddle parts, Belts, Billfolds, Hats, Boot and Shoe Parts, Holsters, Gloves and Leather Buckles.  We also fabricate mallet dies.
 
 

"Equipment List"

 

 
EDM:
2-Sodick Wire EDM, X=20" x Y=14" x Z=10" capacity
1-Small Hole EDM

CNC:
1-Fadal CNC Machining Center, X=60" x Y=30" x Z=30"
1-Haas SL-40L CNC Lathe, 25" Swing, 80" Length, 7" thru hole.
1-CNC Machine, X=30" x Y=15" x Z=12".
1-CNC Lathe, 12" Swing, 16" Length, 2" thru hole.
 

MISC.:
1-Surface Grinder, 12" x 48"
1-Surface Grinder, 16" 28"
2-Arm Radial Drill, 15" x 4ft.
Manual Lathes up to 24" diameter.
Jig Borer, 18" x 36", with digital read out
Heat Treat and Annealing Ovens, 12" x 30"
Vertical and Horizontal Mills up to 5 H.P.
Quality Assurance, CMM X=20" x Y=17" x Z=9"
CAD/CAM S
oftware
 

PRODUCTION MACHINING:
Tool and Die
Design and Build
Repair of existing tooling

Kaspar Co. | Sho-Rack | Kaspar Custom Fab | Die & Tool | KASELCO | Kaspar Wire Works | Kaspar Outdoors | Electroplating
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